K-TLS, the smart positioning system for the K-DUCER!


K-TLS is Kolver's new intelligent positioning system for precision assembly, ensuring that every screw is not only fastened to the correct torque but also in the right position. The key innovation lies in its ability to be fully managed through the K-DUCER, eliminating the need for additional control units for arm positioning. With all the advanced features of the K-DUCER at your disposal, including connectivity and interoperability with MES and PLC systems, K-TLS simplifies the process.



By centralizing control within a single, intuitive interface, K-TLS enhances efficiency and ease of use, making error-proof assembly accessible to all.


Key features

• Plug-and-play connection with the K-DUCER

• Control unit integrated within the K-DUCER

• 24 sequences, 200 programs, and up to 150 screws per program

• High precision with programmable tolerance

• Connectivity with MES or PLC systems

• Real-time position data

• Compatible with CAR, LINAR1, LINAR2, LINART, and SAR XYZ arms

• Use two arms and screwdrivers simultaneously with a single K-DUCER via Dock05.


TLS1 positioning system


For all of our other screwdrivers, the TLS1 is an intelligent system that error-proofs your assembly ensuring that every screw is in the correct location at the right torque.

The TLS1 control unit, connected to the desired arm and screwdriver controller, allows the user to program assembly sequences and X-Y coordinates for each screw with its integrated keypad.

Fastening programs are automatically selected and enabled from the screwdriver controller based on the TLS1 Arm locations and current sequence step. No PC is required.



Note: if a plug-and-play solution that is integrated directly into the screwdriver controller is needed, we recommend the K-TLS.



Key features

• 8 programs, and up to 35 screws per program

• Screw position (length/angle) with accuracy: length ±1 mm; angle ±1°.

• Programmable tolerance and manual reset.

• Password protected.

• External keyboard and serial port for easy programming and statistics.

• Compatible with CAR, LINAR1, LINAR2, LINART, and SAR XYZ arms


Torque reaction arms

Support arms manoeuvre smoothly as they absorb the torque reactions from the screwdrivers providing ergonomic support for the operator. They reduce RMI (Repetitive Motion Injury) and CTS (Carpal Tunnel Syndrome) while boosting production.


Folding and Linear Torque Reaction Arm Series

Torque folding arms have been designed to eliminate the reaction generated by screwdrivers when they stop at the pre-set torque.

Options include table or wall mount.


Linear arms keep the tool perpendicular and prevent cross threading and side load. Each model extends in horizontal direction and arm length is adjustable. The fluid movement increases precision and production for a variety of torque applications.


Telescopic Carbon Arm Series

CAR series torque reaction arms eliminate the reaction that screwdrivers generate when they stop at the pre-set torque (up to 50 Nm).

Their carbon structure makes them extremely lightweight and incredibly resistant at the same time. This means that they resist degradation in high fatigue applications much better than conventional materials.


Suspended Torque Arm Series

SAR Suspended Torque Arms are the ideal solution to increase productivity. They can be easily installed on most workplaces to help the operator handle the screwdriver in total safety and stability while keeping the workspace clear. With minimized reaction force you will also improve finished product quality because there is no movement of the tool and all torque is absorbed in the joint.


Three models available, depending on the motion of the axes.

SAR arms are supplied without tool holder – to be purchased depending on the screwdriver used (see table below).


All 100% made in Italy.

Folding and Linear Torque Reaction Arms

* Required payload is to be specified with order

ModelKodKol Ağırlığı kgMaks. Yük kgMin. Erişim mmMaks. Erişim mmMaks. Tork
PA2KOL
3D
0106002.51.544064020
PA7KOL
2D  3D
0106024.210*50095075
PS7KOL
2D  3D
0106035.310*300100075
LINAR1
2D  2D expl  3D
0106811.51.518466525
LINAR2
2D  2D expl  3D
0106821.51.518466550
LINART
2D  3D
0106831.61.411474025

Linear Torque Reaction Arms with Autoadvance Kit

The Autoadvance kit can be supplied separately (code: 020099)

ModelKodKol Ağırlığı kgPiston Vuruşu mmMin. Erişim mmMaks. Erişim mmMaks. Tork
LINAR2/A010682/A6.10 - 5018466550

Telescopic Torque Reaction Arms

ModelKodKol Ağırlığı kgMaks. Yük kgMin. Erişim mmMaks. Erişim mmMaks. Tork
CAR101
2D  2D expl  3D
0106610.202.754990610
CAR281
2D  2D expl  3D
0106630.602.749095025
CAR282
2D  2D expl  3D
0106640.752.7730165025
CAR501
2D  2D expl  3D
0106650.652.749095050
CAR502
2D  2D expl  3D
0106660.802.7730165050

Suspended Torque Arms

Tool holders for SAR arms:

Tool holder for PLUTO and RAF series inline screwdrivers (code: 010695)

Tool holder for FAB, NATO & MITO series inline screwdrivers (code: 010698)

Tool holder for right angle PLUTO screwdrivers (up to 15 Nm) (code: 010695/P)

Tool holder for K-DUCER series screwdrivers (code: 010701)

Reinforced tool holder for K-DUCER series screwdrivers (code: 010703)

Universal Tool Holder for any screwdriver (max diametre 47 mm) (code: 010695/UNI)

ModelKodKol Ağırlığı kgMaks. Yük kgDikey Z Vuruşu mmYatay X Vuruşu mmYanal Y Vuruşu mmMaks. Tork
SAR15 Z
2D  2D expl
010690/Z/51.21.836415
SAR15 XZ 85
2D  2D expl  3D
010690/XZ/851.21.836469215
SAR15 XYZ 855
2D  2D expl  3D
010690/XYZ/8551.71.3885692376 15

Folding and Linear Positioning Arms

ModelKodMaks. TorkMin. Erişim mmMaks. Erişim mmMaks. boyutta vidalar arası min. uzaklık
LINAR1/K-TLS010681/K-TLS251846656 mm
LINAR2/K-TLS010682/K-TLS501846656 mm
LINART/K-TLS010683/K-TLS251147407 mm
LINAR1/TLS1
2D  2D expl  3D
010681/TLS1 251846656 mm
LINAR2/TLS1
2D  2D expl  3D
010682/TLS1 501846656 mm
LINART/TLS1
2D  2D expl  3D
010683/TLS1 251147407 mm

Linear Positioning Arms with Autoadvance Kit

The Autoadvance kit can be supplied separately (code: 020099)

ModelKodMaks. TorkMin. Erişim mmMaks. Erişim mmPiston Vuruşu mmMaks. boyutta vidalar arası min. uzaklık
LINAR2/K-TLS/A010682/K-TLS/A501846650 - 506
LINAR2/TLS1/A
2D  3D
010682/TLS1/A501846650 - 506

Telescopic Positioning Arms

ModelKodMaks. TorkMin. Erişim mmMaks. Erişim mmMaks. boyutta vidalar arası min. uzaklık
CAR281/K-TLS010663/K-TLS254909509 mm
CAR282/K-TLS010664/K-TLS25730165015 mm
CAR501/K-TLS010665/K-TLS504909509 mm
CAR502/K-TLS010666/K-TLS50730165015 mm
CAR281/TLS1
2D  2D expl  3D
010663/TLS1254909509 mm
CAR282/TLS1
2D  3D
010664/TLS125730165015 mm
CAR501/TLS1
2D  3D
010665/TLS1504909509 mm
CAR502/TLS1
2D  3D
010666/TLS150730165015 mm

Suspended Positioning Arms

Tool holders for SAR arm:


Tool holder for PLUTO and RAF series inline screwdrivers (code: 010695)

Tool holder for FAB, NATO & MITO series inline screwdrivers (code: 010698)

Tool holder for right angle PLUTO screwdrivers (up to 15 Nm) (code: 010695/P)

Universal Tool Holder for any screwdriver (max diametre 47 mm) (code: 010695/UNI)

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Either of the following cables must be specified at time of purchase of the TLS:


Cable to connect TLS system to EDU1FR/SG controller (code: 260003/1)

Cable to connect TLS system to EDU1BL/SG, EDU2AE, EDU2AE/HPro, EDU2AE/TOP or EDU2AE/TOP/TA controller (code: 260004/1)

ModelKodMaks. TorkDikey Z Vuruşu mmYatay X Vuruşu mmYanal Y Vuruşu mmKol Ağırlığı kg
SAR15 XYZ/K-TLS010690/XYZ/K-TLS158856923768
SAR15 XYZ/TLS1010690/XYZ/TLS1158856923768